HIGH-PRESSURE HUMIDIFICATION

THE PINNACLE OF EFFICIENCY AND CLIMATE CONTROL


Proper humidity is vital to a broad range of industries, from woodworking and printing to automotive and electronics manufacturing. Maintaining a consistent relative humidity of 40-60% not only safeguards sensitive materials from cracking, warping, and static discharge but also fosters a healthier, more productive indoor environment for your workforce. Merlin Technology offers the ultimate solution with our state-of-the-art high-pressure humidification system.


Our high-pressure systems operate by atomizing water into micro-fine aerosols using specialized nozzles and premium, oil-free pumps. This process produces an ultra-fine mist that evaporates almost instantly, drawing transformation energy from the room air to create a highly beneficial adiabatic cooling effect.


By utilizing a Merlin high-pressure humidification solution, facilities can achieve up to 98% evaporation efficiency. More importantly, compared to traditional isothermal steam humidifiers, our high-pressure systems can reduce your electrical energy consumption by up to 99%—using as little as 2.5 to 3 watts of energy to generate 1 kg of moisture. Merlin predetermines the ideal moisture parameters for your facility on the basis of expert measurements, then uses the most suitable high-pressure technology to create the perfect climatic conditions for your business.

Benefits:

Top performance with low energy consumption – up to 90% energy savings compared to steam humidification

Continuously adjustable output from

0 to 100% within a few seconds

Universal and wide range of applications (AHU or standalone solutions)

Stainless steel housing and use of RO water for highest hygienic standards

Hygienic cleaning cycle if in standby

Overflow, dry-run and overheat protection

Versatile control options

Benefits:

Unmatched Energy Savings: Reduce electrical energy consumption by up to 99% compared to traditional steam humidification.

Micro-Fine Atomization: Ensures rapid, condensation-free evaporation and perfectly distributed room humidity.

Adiabatic Cooling: Naturally cools the ambient air, relieving the energy burden on existing HVAC systems.

Improved Product Quality: Stabilizes hygroscopic materials, reduces dust and electrostatics, and minimizes scrap and rework.

Uncompromising Hygiene: Stainless steel construction paired with tailored reverse osmosis (RO) water treatment guarantees the highest hygiene standards.

Low Maintenance: Built with premium axial piston pumps designed for thousands of hours of reliable, oil-free operation.

VISCORE direct room humidification

Zoned accuracy and completely customizable control 


The VISCORE high-pressure humidification system is the key to perfectly balancing your facility's climate. It features intuitive menu navigation via a central PLC controller, free adjustability for each individual zone, and high-pressure interval switching to prevent material deformations and processing faults.

View VISCORE Models

FORTE in-duct humidification

Easy to integrate into almost every ventilation or air-handling system


The ultrasonic humidification system Merlin FORTE works on the basis of the ultrasonic principle and humidifies the air with aerosols of 1µ.

For generating 1 kg moisture merely 52 W/h of energy is used. Compared to isothermal systems (e.g. steam humidifiers) up to

93% of energy costs are therefore saved.


Humidification output: up to 25.2 kg/h

Models

ALPHA direct room humidification

Direct space humidification for industrial applications 


Designed to integrate seamlessly into production halls and warehouses, the ALPHA system provides consistent, direct moisture distribution. It is highly effective at binding dust, eliminating static charge, and preserving the dimensional accuracy of materials like wood, plastics, and paper.

View ALPHA Models

SENSO universal humidification

Universal use, easy installation, compact design


The ultrasonic humidification system Merlin SENSO keeps classic counter-served goods considerably longer fresh and presentable. The system may, however, also be used for direct humidification at manufacturing processes.

It works on the basis of the ultrasonic principle and humidifies the air with aerosols of 1µ­.

For generating 1 kg moisture merely 98 W/h of energy is used. Compared with isothermal systems e.g. steam humidifiers up to 93% of energy costs are therefore saved. The disinfection program of the ultrasonic humidifier supports surface and room air disinfection.


Humidification output: up to 12.0 kg/h

Models

AER & AERv humidification units

Flexible, space-saving design for any environment 


The AER and AERv series offer a perfect indoor climate through micro-fine water atomization and whisper-quiet operation. Their compact, space-saving design allows for highly flexible mounting directly on facility columns, ceilings, and walls.

View AER Models

PURUS direct room humidification

Accurate and highly efficient humidification output in the smallest areas


The ultrasonic principle makes the humidifier Merlin PURUS an absolute master in saving: For each lb/kg humidification capacity the humidifier on average requires an energy expenditure of merely 92 W/h. The adiabatic humidification system withdraws transformation energy from the room air; the thus created cooling effect can be used 1:1.

Compared with isothermal systems, e.g. steam humidifiers, 93 % of energy costs are therefore saved.


Humidification output: up to 8.0 kg/h

Models

ORBIT WING® in-duct humidification

Revolutionary, economic, and highly efficient duct integration 


The patented ORBIT WING® system can be easily integrated into virtually any ventilation or air-handling unit (AHU). Specialized wing elements create targeted turbulence that significantly shortens the required evaporation distance, solving space constraints while delivering highly hygienic, condensation-free duct humidification.

View ORBIT WING® Models

FINESSE food humidifier

Significantly extends the freshness and shelf life of food


The ultrasonic food humidification system merlin® FINESSE keeps food considerably longer fresh and presentable.

The system is completed with a reverse osmosis and an aerosol distribution system of hydrolysis resistant, food-safe materials. Mineral deposits are completely avoided by total desalination.


Warm, dry surface climate quickly leads to water losses (through evaporation) and reduction in vitamin content (a.o. owing to CO-release) of the fresh goods. merlin® FINESSE humidifies the ambient air with a humid aerosol cloud and through that provides for 100 % saturation, which as a result leads to a‚ reduction in goods losses of 50 – 70 %. In the long term increases in turnover and profit margin of 7 – 10 % are achieved.


Humidification output: up to 3.0 kg/h

Models

Contact us for your customized solution

Ready to optimize your facility’s climate? Reach out to our team of experts today. Whether you need to reduce energy costs, eliminate static, or improve production quality, we will work closely with you to design a customized high-pressure humidification system tailored exactly to your facility's dimensions and industry needs.

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